Utilities building a controversial power line through southwest Wisconsin say supply chain issues and ongoing court battles have added more than $49 million to the price tag.
As required under the construction permit, the owners of the Cardinal-Hickory Creek line notified the Public Service Commission Friday that the cost would exceed the authorized $492 million price tag by more than 10%. They say the total cost is now unknown.
The PSC permit does not require additional approval for price overruns.
“Rising costs are presently a reality in all industries, and the Cardinal-Hickory Creek project is no exception,” said Alissa Braatz, a spokesperson for American Transmission Company, one of the line’s three co-owners.
Meanwhile, opponents of the line between Dubuque, Iowa, and Middleton are asking a federal appeals court to temporarily halt construction on either side of the Mississippi River while the court considers whether the line can cross the river as planned.
The utilities, which have so far spent about $277 million on the project, say the price of steel has essentially doubled in the four years since construction costs were estimated, while the aluminum and steel wires have gone up 68%. Shipping costs have raised the price of glass insulators by about 10%, according to the filing.

Utilities also cited the ongoing cost of litigation, including one state and three federal cases that have spurred multiple appeals, including one before the state Supreme Court.
Legal costs were not detailed in the notice, though public records show the PSC has paid more than $800,000 this year in attorney fees for one former commissioner involved in the case.
Braatz said the court battles will ultimately pay more because of the “misguided pursuit” against a project approved by multiple state and federal agencies.
“We continue to find it perplexing that an environmental organization is challenging a vital project like Cardinal-Hickory Creek that’s needed to deliver clean, renewable power for our region’s energy consumers,” she said.
The litigation has also created uncertainty around the construction schedule.
Braatz said the utilities can’t estimate the total cost of the line until the appeal process is completed and federal agencies issue a final determination on whether and how the line can cross the river.
Despite the cost increases, Braatz said the project still will provide net economic benefits to customers.
At its original cost estimate, the owners estimated the line would save customers between $23 million and $350 million over 40 years, though PSC staff found the savings for Wisconsin consumers would likely be negligible after accounting for solar development that has far outpaced underlying assumptions.
Because the project is expected to benefit the entire Midwest grid, the costs are spread over multiple states, with Wisconsin ratepayers covering about 15% of the total.
Howard Learner, the lead attorney for conservation groups suing to stop the line, called the project “a runaway trainwreck” that was approved based on “lowball” cost estimates.
“The PSC should protect consumers, do its job fairly and reconsider the economics when the transmission companies are saying that their construction costs are increasing ‘more than 10%’ and they can’t even predict now what the ultimate costs will be,” Learner said.
Regulators in Wisconsin and Iowa have not granted similar requests.
Last week, opponents of the line asked the federal appeals court to temporarily halt construction while it reviews a lower court ruling that bars the line from crossing the Upper Mississippi River National Wildlife and Fish Refuge, which covers 261 river miles between Rock Island, Illinois, and Wabasha, Minn.
Opponents contend the utilities are creating two “segments to nowhere” in an effort to pressure the courts into allowing the crossing.
Earlier this month, the same appeals panel denied the utilities’ request to suspend Judge William Conley’s order blocking a proposed land swap, which he ruled was an attempt to evade the congressional mandate of the refuge.
The utilities say the ban will delay the completion of the line, further increasing construction costs and limiting output from new clean energy projects.
The appeals court is expected to hear arguments this fall.
Art of the Everyday: A recap of April in photos from Wisconsin State Journal photographers

Dancers perform during the 2022 Madison College Spring Pow Wow presented by the college’s Native American Student Association on the campus in Madison, Wis. Saturday, April 23, 2022. This year’s event recognized the 30th anniversary of the association and honored the heritage and cultures of the Ho Chunk, Menominee, Munsee, Ojibwe, Oneida and Potawatomi nations. JOHN HART, STATE JOURNAL

Mary Frantz, third from right, who turns 99 on Sunday, is serenaded with “Happy Birthday” by friends she walks with weekly — from left, Kathy Converse, Barbara Chatterton Frye, Mary Somers, Deesa Pence and Nancy Schraufnagel — at Vilas Park in Madison, Wis., Wednesday, April 27, 2022. The group, all members of the Prairie Unitarian Universalist Society who started walking during the pandemic as a way to be together, had homemade blueberry muffins and a gift for Frantz before hitting the trail. AMBER ARNOLD, STATE JOURNAL

As high winds roil the waters of Lake Mendota, members of the Wisconsin Sailing Team and other participants in a Midwest Collegiate Sailing Association qualifier event prepare their crafts for competition on the campus of UW-Madison in Madison, Wis., Friday, April 8, 2022. JOHN HART, STATE JOURNAL

Visitors to the MacKenzie Center take a horse drawn wagon ride during the Maple Syrup Festival in Poynette, Wis., Saturday, April 2, 2022. KAYLA WOLF, STATE JOURNAL

Madison Police Mounted Patrol Academy members Rebecca Holmquest, right, gets Dr. B, a 12-year-old Shire, to smile, with Liz Erickson, riding Torres, a 16-year-old Friesian, during a break from training at The Horse First Farm in Brooklyn, Wis., Thursday, April 14, 2022. The five new part-time riders with the Madison Police Mounted Patrol, who are finishing up a four week training course, will join two part-time and two full-time members of the unit. AMBER ARNOLD, STATE JOURNAL

Cecilia Ford of 360 Wisconsin uses a viewing scope to survey an Earth Day rally and march on Library Mall in Madison, Wis. Friday, April 22, 2022. JOHN HART, STATE JOURNAL

Stormy Gaylord is fitted for the Priestess Cassandra costume, designed by David Quinn, by artistic director Lisa Thurrell at Kanopy Dance in Madison, Wis., Wednesday, April 13, 2022. AMBER ARNOLD, STATE JOURNAL

Felix Harmon rollerblades down the sidewalk with his mom Jocelyn Harmon, not pictured, along East Dayton Street in Madison, Wis., Tuesday, April 19, 2022. KAYLA WOLF, STATE JOURNAL

Cheyenne Peloquin, center, with Chippewa Valley Technical College, uses a mannequin head to create a short razor haircut during a cosmetology competition at SkillsUSA Wisconsin at Alliant Energy Center in Madison, Wis., Wednesday, April 6, 2022. AMBER ARNOLD, STATE JOURNAL

Ingrid Andersson takes the blood pressure of Naomi Takahashi during an appointment at Andersson's home office in Madison, Wis., Tuesday, April 19, 2022. Ruby Takahashi, 3, and Christopher Olson sit in on the appointment. KAYLA WOLF, STATE JOURNAL

Therapist Frances Violante, left, works with Brody Koslowski, center, while he plays with his brother Colton at the Koslowski's home in DeForest, Wis., Tuesday, April 12, 2022. KAYLA WOLF, STATE JOURNAL

Rod McLean, 81, has bibs from 368 races he's run since 1992 displayed on the wall in a bedroom at his home in Monona, Wis., Friday, April 29, 2022. McLean, who will participate in his 26th Crazylegs Run, needs 1.5-miles to reach 24,901.4 miles, which happens to be the circumference of the earth. AMBER ARNOLD, STATE JOURNAL

Band director Will Janssen conducts John Philip Sousa's "The Stars and Stripes Forever" during rehearsal at Mount Horeb High School in Mount Horeb, Wis., Tuesday, April 26, 2022. KAYLA WOLF, STATE JOURNAL

UW-Madison students with Pitches and Notes, a treble-voiced a cappella group, including Leah Terry, front, Ellie Fricker, right, and Alyssa Bruckert, left, use random props as microphones as they rehearse at the UW Student Activities Center on East Campus Mall in Madison, Wis., Tuesday, April 12, 2022. AMBER ARNOLD, STATE JOURNAL

Mount Horeb Choir director Diane Dangerfield leads rehearsal at Mount Horeb High School in Mount Horeb, Wis., Tuesday, April 26, 2022. KAYLA WOLF, STATE JOURNAL

UW-Madison students Maitreyee Marathe, front, a PhD student in electrical engineering, and, from left, Brittany Bondi, a graduate student in environment and resources, Stephanie Bradshaw, a PhD student in atmospheric and oceanic sciences, and Savannah Ahnen, a computer science and electrical engineering student, install an electric Little Free Library that functions as a solar-powered phone charging kiosk at Lisa Link Peace Park on State Street in April.

Allen Centennial Garden horticulturalist Ryan Dostal clears unwanted vegetation from from a bed beneath a magnolia tree as he assists volunteers with a clean-up effort to the conservancy on the campus of UW-Madison in Madison, Wis. Tuesday, April 26, 2022. Workers at the garden are preparing the grounds for this season’s new displays of plants and flowers, which will be on display as part of the gardens’ “Abundant Harvest” theme featuring edible ornamentals. JOHN HART, STATE JOURNAL

A cyclist rides past a pair of sandhill cranes at the UW Arboretum in Madison, Wis., Thursday, April 28, 2022. KAYLA WOLF, STATE JOURNAL

While sunny skies and slightly warmer temperatures offer a hint toward spring, a pair of snowmen created from the previous day’s snowfall add a wintry touch to Amy Utzig and Jen Schutz’s run along the shoreline of Monona Bay near Brittingham Park in Madison, Wis., Friday, April 1, 2022. JOHN HART, STATE JOURNAL

Tom Sarbacker carries a bucket of feed to his young cows at his farm, Fischerdale Holsteins, in Paoli, Wis., Monday, April 18, 2022. KAYLA WOLF, STATE JOURNAL

Chris Ayers of Madison Window Cleaning improves the view of the Wisconsin State Capitol during a seasonal cleaning effort of the panes of the AC Hotel in Madison, Wis., Monday, April 11, 2022. JOHN HART, STATE JOURNAL

With spring temperatures starting to take hold in the area, Chris Wiesneski and his English shepherd, Patrick, are reflected in the waters of a former hockey rink during a walk through Vilas Park in Madison, Wis., Tuesday, April 5, 2022. JOHN HART, STATE JOURNAL

Volunteers and staff from the Ice Age Trail Alliance's Lodi Valley and Dane County Chapters build a 371-foot boardwalk over an area of the Lodi Marsh segment of the Ice Age Trail in Lodi, Wis., Friday, April 8, 2022. AMBER ARNOLD, STATE JOURNAL

UW Band director Corey Pompey leads his musicians during the Varsity Band Concert at the Kohl Center in Madison, Wis. Friday, April 22, 2022. JOHN HART, STATE JOURNAL